THE BASIS:  One of the main raw materials of Talalay latex originates from a very special rubber tree of the plantations of South-East Asia, the Hevea Brasiliensis.  The natural latex is, together with synthetic latex and other high-grade ingredients, the basis of the product.

2. FILLING THE MOULD: The moulds are filled for 30% to maximally 60%, dependent on the required hardness degree of the final product.  In this way we turn latex qualities from extra soft into hard.

3. VACUUM EXTRACTION: This two step process takes place after closing the mould.  This causes an optimum distribution of the foam in the mould.  The air cells, surrounded by latex, expand and a homogeneous round cell structure is formed.  As a result, the foam gets better physical properties, among which is a better carrying capacity.  

4. FREEZING: Also a two step process, as a result of a fast drop in temperature to -30degrees C, the cells retain their round structure.  At the same moment cell membranes partly break open and an open cell structure is formed.  The result is very good air permeability of the foam. 

5. GELLING: By blowing an environmentally safe mixture of CO2 and air through the foam it begins to gel and will no longer collapse while raising the temperature.

6. PRE-VULCANISING: At 115degrees C, the foam is vulcanised and will keep its shape. After cooling the latex block can easily be removed from the mould. 

7. WASHING: Rinsing out excessive soap rests will raise the durability of the latex foam and provides a minimal loss of hardness.